SEPARATION SYSTEMS

These devices are used to separate mixtures based on the different boiling points of their components. We offer reactive and unreactive distillation columns, catering to a broad spectrum of separation needs.

Filtration is a common method for separating solid particles from a liquid or gas. Pervaporation, on the other hand, is a membrane process used for the separation of liquid mixtures, particularly when traditional distillation methods are ineffective.

These separate substances based on their different solubilities. In a crystallization process, a solution is first formed as liquid evaporates to form a super-saturated liquid that induces nucleation and the formation of crystals. These crystals are subsequently filtered from the remaining solution.

These separate substances based on their different freezing points (aka temperatures of fusion). In a fractional crystallization process, one substance "freezes". onto a cold surface, while the other substance, still in the liquid phase, flows past the first substance to freeze on the cold surface. After the substances separate, the surface with the 'frozen' crystal is reheated, and the purified substance flows into a collection tank.

Also known as solvent extraction, this process separates components based on their relative solubilities in two different immiscible liquids. It is usually used to separate desired substances from impurities or to recover valuable components.

Absorption involves transferring a component from a gas phase to a liquid phase or on to a solid absorbant material such as a resin bead or activated carbon granual. This process normally removes unwanted components from the gas or liquid. Stripping is the reverse process, used to remove a solute from a liquid to a gas stream.

Which chemistry do you want to run in the Modular Process Systems?

This will help us determine the type of equipment and materials needed for the reaction.

What are your volumes?

We’ll need to know the desired production volumes to determine the appropriate size and capacity of the Modular Process Systems.

What’s your timeline for implementation?

Understanding your timeline will ensure that the batch reactor system can be designed, manufactured, and delivered in a timely manner.

What utilities do you have available?

To ensure that the Modular Process Systems can be properly installed and operated, we’ll need to confirm available utilities, such as electrical power, water, and steam.

Share your current Modular Process Systems with us. We’ll ask for details about the current equipment and its performance to better understand your needs and requirements.

Is the Modular Process technology already in-house?
We need to know if the client currently has a Modular Process System in place or if they will need to acquire a new one.

If not, we’ll run experiments.
If the client does not have an existing Modular Process System, we’ll recommend running experiments to determine the reaction conditions and establish a design basis for the new system.

Project proposal.
Once we have a design basis for the new system, we can produce a proposal. Based on the results of the experiments and the client’s requirements, Applied Catalysts will develop a design basis for the new Modular Process System and produce a proposal outlining the equipment, materials, and costs involved in the project.

Our proposal outlines the scope, details, and costs involved in designing, manufacturing, and installing a Modular Process System.

The proposal includes an opportunity summary that provides a brief overview of the project, a process schematic that outlines the process flow and equipment configuration, the required utilities needed to operate the system, the required footprint area, and the required timeline for the project’s completion.

Additionally, the proposal includes a budgetary price, which can be either for the sale or rent of the equipment, that provides a cost estimate for the system’s design, manufacturing, delivery, installation, and ongoing support. All of these items are critical to ensuring that the client understands the scope and costs of the project and can make an informed decision about whether to move forward with the Modular Process System proposal.

Pioneering catalyst solutions for converting renewable resources into sustainable and eco-friendly bio-based products.

CO2 capture is the absorption of CO2 from ambient air (direct capture) or from more concentrated streams from industrial and other combustion processes. We can provide supports that are ready for absorbants to be applied, or monoliths with absorbants applied to your specifications.

Specialized catalysts designed for precision and efficiency in the synthesis of high-value fine chemicals.

Tailored catalysts facilitating the conversion of natural oils and fats into diverse industrial chemicals and products.

High-purity catalysts designed to meet stringent regulatory standards for synthesizing complex pharmaceutical compounds.

Innovative catalysts used in polymerization processes, crucial for creating a variety of synthetic polymers with desired properties.

Customized catalyst solutions catering to the unique requirements of specialty chemical production, ensuring quality and performance.