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CONTINUOUS REACTOR SYSTEMS

From Lab to Pilot to Production, ActiveSite can provide the right Continuous flow reactor equipment at all scales.

Piping and instrumentation diagram (P&ID) of a multi-stage reactor system showing interconnected reactors, heat exchangers, process flow lines, temperature and pressure controls, and feed, nitrogen, scrubber, and bypass connections.
CONTINUOUS REACTOR PORTFOLIO

Reactor System Configurations

3D engineering model of a commercial flow reactor system showing industrial reactors, processing vessels, interconnected piping, structural platforms, and a crane used for equipment installation.

Commercial Reactor Systems

  • Modular Skids
  • Stick Build Plants
  • Enquire for more details

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Custom Pilot Units

  • Volume: 10mL to 1,000L
  • Pressure: Up to 350 bar
  • Temperature: Up to 1,100°C
  • SS316, Hastelloy, and other special alloys

SlurryHandleingReactor

Slurry Handling Reactors

  • For performing continuous chemistry using powdered catalysts. 
  • Volume: 250 mL to 100 L
  • Flow Rates: Up to 1,200 LPH
  • Pressure: Up to 100 bar
  • Temperature: Up to 500°C

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Microreactors 

  • Ideal for highly exothermic reactions.
  • Volume: 5 mL to 2 L
  • Flow Rates: Up to 100 LPH
  • Pressure: Up to 100 bar
  • Temperature: Up to 500°C
ENGINEERING GUIDANCE

Continuous Reactor Selection 

ActiveSite provides continuous reactor systems for every stage of development, from lab to commercial. Our team of chemists and engineers can help you select and install new equipment or evaluate existing continuous reactor assets for retrofit.

ActiveSite is more than an equipment supplier; we are a catalyst company that understands process chemistry and the requirements for scaling and running a continuous commercial operation.

Four-step ActiveSite RFQ process: submit an RFQ, speak with an engineer, get a quote, and execute.
ABOUT US

Why ActiveSite?

Catalyst Experts

Manufacturing catalysts for over 25 years. We combine a history of materials development with best practice chemical engineering to provide world class solutions.

Fair, Fast, Excellent

ActiveSite is part of the Applied Catalysts + Technologies group (AC+T) a family held organization that prides itself on fast delivery. Our chemists, chemical engineers, and business development teams are fast and effective and care about your success.

We Help You Scale

ActiveSite has solutions all stages of chemical development (lab to production). We offer clients experience on how to quickly commercialize technology.

EXPLORE OUR

Case Studies

CONTINUOUS REACTOR

Frequently Asked Questions

My project is not in the domestic United States can you help?

ActiveSite can provide continuous reactor equipment to nearly all parts of the world.

What is a typical sized project?

Our team can provide equipment at all scales. We offer services for full scale operation down to standard products for desktop lab development.

What areas of chemistry do you have experience?

ActiveSite has experience with a wide array of chemistry and equipment. We have executed projects for hydrogenations, hydrocarbon chemistry, partial oxidations, and more. Please see our applications area section and whitepapers for more detail. 

My technology is conceptual can you help?

Yes, our team can help you. We believe great ideas often start small.

Continuous Reactor Systems Overview

  • ActiveSite provides continuous reactor systems for lab, pilot, and commercial-scale applications, supporting process development from early testing through scale-up and production.

  • Available configurations include commercial reactor systems, custom pilot units, slurry handling reactors, and microreactors for a range of chemistry, flow, pressure, temperature, and catalyst requirements.

  • Systems can be configured for high-pressure and high-temperature operation, with material options selected based on process chemistry and corrosion requirements.

  • ActiveSite combines reactor engineering with catalyst and process expertise to help customers select, size, and scale continuous reactor systems for reliable commercial operation.

Talk to an engineer about
your continuous reactor system.